Light Metals 2024

Table of Contents

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   Book Overview
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   Chapter 1 Chemical Thermodynamics and Reaction Kinetics of Bayer Process Desilication
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   Chapter 2 Challenges with Characterizing and Processing Goethite-Rich Jamaican Bauxites
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   Chapter 3 Sugar-Derived Causticization Additives for the Bayer Process
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   Chapter 4 Unveiling the Potential: A Paradigm Shift in Energy Reduction at Hindalco Renukoot Alumina Refinery
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   Chapter 5 An Innovative Approach to Smelter-Grade Alumina Calcination Using Renewable Energy
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   Chapter 6 Numerical Simulations for Performance Optimization of Circulating Fluidized Bed Calciner
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   Chapter 7 Improving the Operational Availability of Hydro Alunorte Calciners by Proper Refractories Maintenance Management
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   Chapter 8 Bauxite Processing Via Sulfide Chemistry
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    Chapter 9 Study on a New Method of Clean Production of Alumina by Calcification Transformation
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    Chapter 10 Comparative Economic Efficiency of Processing High-Potassium Aluminosilicate Raw Materials into Alumina and Related Products
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    Chapter 11 Development of a Hydrometallurgical Process to Obtain High-Purity Alumina Using Bauxite
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    Chapter 12 Research of Cleaner Production of Alumina and Harmless Utilization of Red Mud
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    Chapter 13 Sustainable Valorization of Bauxite Residue (“Red Mud”): Exploring the Potential of H 2 Reduction for Multi-metal Recovery
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    Chapter 14 Dealkalinization Effect of Carbon Dioxide in Flue Gas on Bayer Red Mud
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    Chapter 15 Pilot Study on the Recovery of Iron from High-Iron Red Mud by Vortex Smelting Reduction
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    Chapter 16 New 6xxx Al–Mg–Si Alloy with High Electric Conductivity and Great Bendability for EV Applications
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    Chapter 17 Effects of Alloying Elements Content on Microstructural Properties of AlMgSiCu Alloy
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    Chapter 18 Influence of Feedrate on Microstructure and Hardness of Conventionally Spin-Formed 6061-O Plate
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    Chapter 19 Influence of Copper Addition on the Thermal Stability and Corrosion Behavior of Aluminum 6082 Alloy
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    Chapter 20 Corrosion Effect on Mechanical Properties of Stamped Al Alloy 6451 for Auto Applications
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    Chapter 21 Effect of Shot Peening and High-Temperature Shot Peening on the High Cycle Fatigue of 7010-T7452 Aluminum Alloy
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    Chapter 22 X-Ray Computed Tomography of Fracture Paths in AA7075-T6 Sheet Torn at 200 °C
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    Chapter 23 Utilizing Magnetic Field Annealing to Enhance the Microstructure and Mechanical Properties of 7075 Aluminum Alloy
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    Chapter 24 Investigating the Potential of Secondary Aluminum Cast Alloys Used as Wrought Alloys
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    Chapter 25 Creative Approaches to Long-Term Recycling of Aluminium Scrap Forming AlSiMgMnCu Alloy with Excellent Mechanical and Microstructural Properties
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    Chapter 26 High-Throughput Compositional Study of 3xxx Al Alloy Using Laser Synthesis and Small-Scale Rolling: A Case Study
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    Chapter 27 Enhancing Recycling Efficiency and Critical Raw Material Substitution in 6xxx Alloys’ Production with Respect to Their Extrusion Feasibility and Mechanical Properties
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    Chapter 28 Influence of Solidification Rate and Impurity Content on 5/7-Crossover Alloys
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    Chapter 29 Influence of Increased Fe, Cu, and Zn Concentrations on Phase Formation in Aluminum A356 (AlSi7Mg0.3) Alloy
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    Chapter 30 AMAG CrossAlloy®—Lightweighting the Future by Unconstraint Alloy Design: A Case Study
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    Chapter 31 Correlation of Thermodynamic Calculations and Mechanical Properties of an Al-Si Cast Alloy
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    Chapter 32 Design and Characterization of Hierarchically-Strengthened, Cast Al-Ce-Ni-Mn-Sc-Zr Alloys for High-Temperature Applications
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    Chapter 33 Investigation Effect of In-Situ Grain Refiners on the 1XXX and 3XXX Twin Roll Casted Aluminum Products
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    Chapter 34 Developing Banding Microstructures in Directional Solidification of Aluminum Metal Matrix Composites
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    Chapter 35 Investigation of Ripple Formation in Aluminum Flat Products Produced by Different Types of Twin Roll Casters
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    Chapter 36 Effect of Shot Peening on Fatigue Properties of A20X Fabricated by Laser Powder Bed Fusion
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    Chapter 37 Investigations on the Solid-State Additive Manufacturing of Al Alloy: Process, Microstructure, and Crystallographic Texture
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    Chapter 38 Evaluating Three-Point Bending Behavior of Aluminum Extruded Thin Walled Structure
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    Chapter 39 Meshfree Process Modeling and Experimental Validation of Friction Riveting of Aluminum 5052 to Aluminum 6061
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    Chapter 40 Influence of Welding Tool Material and Type of Joint on the Formability of Friction Stir Welded Tailored Blanks
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    Chapter 41 Parameters Controlling Drilling and Tapping Characteristics of Aluminum Based Alloys
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    Chapter 42 Determining the Corrosion Speed of Welded AA 5005 Alloy with AA5356 Filler Metals According to Weld Rate Using the MIG Welding Technique
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    Chapter 43 Investigating the Corrosion Performance of EN-AW-8006 Alloy with Mn and Cu Additions
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    Chapter 44 Annealing Behavior of Cold Rolling Sheets of a Continuous Cast Al-1.5Cu Alloy with Potential Application to Low-Cost Auto Forming Parts or Sheets
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    Chapter 45 Effect of Annealing Process on Recrystallization Structure, Texture, and Precipitates of 1235D Aluminum Sheets
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    Chapter 46 Comparison of Heating Systems for Aluminum Forging
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    Chapter 47 Effect of Cold Rolling Prior to Homogenization Heat Treatment on the Microstructural Evolution and Mechanical Properties of Twin-Roll Cast 8026 Aluminum Alloy
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    Chapter 48 Influence of T6 and T7 Heat Treatments on the Mechanical Properties of Rheocast Secondary AlSi7Cu3Mg Alloy
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    Chapter 49 Heat Treatment of A20X Alloy Manufactured Using Laser Powder Bed Fusion
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    Chapter 50 Thermomechanical and Metallographic Comparison of Twin-Roll CAST 1235, 3003, 8006, and 8079 Alloy Series Used in the Production of Foil Manufacturing
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    Chapter 51 The Effect of Cold Rolling Strain Degree in Corrosion Resistance of Fully Soft Temper Automotive 5182 Alloy
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    Chapter 52 Effect of Silicon Content on Solidification Parameters and Microhardness of Al–Si Alloys
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    Chapter 53 Aluminium Carbide and Carbon Dust in Aluminium Electrolysis Cells—A Conceptual Model for Loss in Current Efficiency
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    Chapter 54 A Method of Cell Heat Balance Control to Enable Variable Power Usage by Aluminium Smelters
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    Chapter 55 Computational Simulation of Electromagnetic Fields in an Aluminum Electrolysis Cell
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    Chapter 56 A Method for Anode Effect Prediction in Aluminum Electrolysis Cells Based on Multi-scale Time Series Modeling
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    Chapter 57 Predicting Electrolyte and Liquidus Temperatures of Aluminium Smelting Cells for Power Modulation Using Dynamic Model
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    Chapter 58 Construction and Application of Digital Twin in Aluminum Electrolysis
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    Chapter 59 Estimation of the Spatial Alumina Concentration of an Aluminium Smelting Cell Using a Huber Function-Based Kalman Filter
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    Chapter 60 Limits for the Current Efficiency in Hall-Héroult Cells
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    Chapter 61 Numerical Modeling of Anode Changes and Their Effect on Current Distribution and Magnetohydrodynamic Behavior of an Aluminium Reduction Cell
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    Chapter 62 Specific Energy Reduction Through Design Modifications at Aditya Aluminium Smelter
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    Chapter 63 Thermo-Electrical Analysis of Lying-Bed Patterns During Preheating Phase
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    Chapter 64 New 32-H Metal Tapping Cycle Implementation at ALBRAS
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    Chapter 65 Re-Usage of Big Butts
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    Chapter 66 Amperage Increase Program and Enablers in EGA Al Taweelah DX Technology Potlines
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    Chapter 67 Cell Startup and Early Operational Improvements in Albras
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    Chapter 68 Metal Tapping Yoke and Platform Modification for Improved Locking and Unlocking
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    Chapter 69 Restart of AP30 Cells at Boyne Smelters
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    Chapter 70 Technology of Reducing Carbon Dust Amount in Aluminum Electrolysis Production with High Lithium Potassium Electrolyte System
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    Chapter 71 Application of SAMI Energy-Saving and Current-Intensifying Technology in a 330 kA Potline
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    Chapter 72 Pot Failure Prediction in EGA
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    Chapter 73 SMARTCrane, a Fives’ Digital Solution for Aluminium Production Optimization
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    Chapter 74 A Review of Challenges and Solutions in Ledge Control and Measurement in Aluminium Electrolysis Cell
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    Chapter 75 Accurate Measurement of Anode Current in Aluminum Electrolysis: From Ideal to Reality
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    Chapter 76 Correlation Between Corrosion Rate and Electrochemical Parameters of Anode Process on the Metallic Electrode in Molten Oxyfluorides
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    Chapter 77 Direct Production of Al-Mn Alloys During the Electrodeposition of Aluminum in a Laboratory Cell
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    Chapter 78 Electrowinning of Al-Sc Master Alloys in the LiF-AlF 3 -Sc 2 O 3 Melts
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    Chapter 79 Factors Affecting the Performance of Oxygen-Evolving Ni–Fe–Cu Anodes in Low-Temperature Molten Fluoride Electrolyte for Aluminium Electrowinning
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    Chapter 80 Dimensional Analysis Applied to the Dissolution and Disintegration of Alumina Rafts: The Riddle of Dissolving Alumina Rafts Solved
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    Chapter 81 Fundamental Loss of Current Efficiency During Aluminium Electrolysis and Its Correlation with Sodium Content Dissolved in the Aluminium
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    Chapter 82 Novel Developments for Inert Anodes and Wettable Cathodes in Aluminium Electrolysis
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    Chapter 83 Online Monitoring of Metal Oxides in Molten Fluoride Electrolytes
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    Chapter 84 Smelting 4.0: Digital Strategy for Aluminum Production
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    Chapter 85 Study of the Degradation of Ordinary Refractory Bricks in an Aluminum Reduction Cell
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    Chapter 86 Cradle-to-Gate Carbon Footprint Assessment of Graphite Cathode for Aluminium Electrolysis Pots
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    Chapter 87 Influence of Low Temperature on the Surface and Morphological Properties of Hydrated Lime in SO 2 Desulfurization Reaction
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    Chapter 88 Preliminary Testing and Simulations of Pot Integrated Abart (PIA) at Alcoa Mosjøen
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    Chapter 89 Sustainability of Different Aluminium Production Technologies
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    Chapter 90 Thermal Analysis of Operational Events Affecting Electrolysis Cells and Their Local Alumina Dissolution Conditions
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    Chapter 91 Industrial Experimental Study on High Efficiency Recovery Technology of Side Waste Heat in Aluminum Electrolytic Cells
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    Chapter 92 Regeneration of Aluminum Fluoride From Pure Bath
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    Chapter 93 Low Carbon Emission Technology Upgrading Industrial Pilot of 350kA Pots
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    Chapter 94 MHD Stability of Aluminium Cells—Cathode Design Effects
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    Chapter 95 Modelling and Design of the Cathode Block Assembly Using Different Types of Models
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    Chapter 96 Cathode Inspection and Repair Procedure Improvements in ALBRAS
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    Chapter 97 Combining New and Old Cathode Block Assembly to Increase the Lifetime of Pot at INALUM
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    Chapter 98 Design and Trial of Electrical Collector Plate in Cathode Assemblies
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     Chapter 99 Determination of the Air-Gap Distribution at the Cast Iron to Carbon Cathode Interface Using a 3D Scanning Approach
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     Chapter 100 Alternative Binder for Carbon Anode
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     Chapter 101 Effect of Mixing and Pressing Parameters on the Properties of Biopitch-Based Lab-Scale Carbon Anodes for Use in the Hall-Héroult Electrolytic Cell
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     Chapter 102 CFD Modelling of Air Injection Nozzles in Coke Calcination Kilns, Identification of the Best Compromise Between Carbonaceous Deposit Formation and Kiln Performance
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     Chapter 103 Estimation of the Coke Calcination Yield by Granulometry Analysis
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     Chapter 104 Comparing Handling Degradation of Shaft and Rotary Cokes
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     Chapter 105 Influence of Selective Crushing and Particle Shape of Shaft and Hearth Calcined Anode Coke Components on Blend Bulk Density
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     Chapter 106 Effect of Boron on the Evolution of Petroleum Coke Active Pore Size Under Air Oxidation
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     Chapter 107 Measurement of SO 3 in Flue Gas from Anode Baking Furnace
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     Chapter 108 Performance Improvement of the Anode Baking Process in Horizontal Furnaces
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     Chapter 109 Study on the Protection Technology Against Aluminized Surface of Anode Stub for Aluminum Electrolysis
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     Chapter 110 Reverberatory Furnaces Decarbonization—The Case of Hydrogen Combustion: Proof of Concept and First Experimental Results on Borel Furnace
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     Chapter 111 Decarbonization of Aluminum Reverberatory Furnaces: The Case of Plasma Melting
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     Chapter 112 Influence of Water Vapor on the Oxidation Behavior of Molten Aluminum Magnesium Alloys
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     Chapter 113 Dissolution Rates of Various Manganese Alloying Elements in Aluminium
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     Chapter 114 Results Achieved with the Application of Optifine High Efficiency Grain Refiner in the Production of AA5182 Can Lid Stock
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     Chapter 115 Efficient Molten Metal Transfer in the Cast House: Introducing a New Thermal Insulation Solution
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     Chapter 116 An Estimation of Scrap Melting Rates by an Inverted Chvorinov Method
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     Chapter 117 Recovery Considerations in the Pyrometallurgical Recycling of Used Beverage Cans
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     Chapter 118 Optimization of Boron Treatment for Production of 1370 Electrically Conductive Grade Aluminum Alloy
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     Chapter 119 LAlum—Standardization of Launder Systems for Aluminum Casting
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     Chapter 120 Silicon Depletion in Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration
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     Chapter 121 A PoDFA Benchmarking Study Between Manual and AI-supervised Machine Learning Methods to Evaluate Inclusions in Wrought and Foundry Aluminum Alloys
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     Chapter 122 Automated Metal Cleanliness Analyzer (AMCA): Improving Digital Image Analysis of PoDFA Micrographs by Combining Deterministic Image Segmentation and Unsupervised Machine Learning
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     Chapter 123 Elemental Analysis and Classification of Molten Aluminum Alloys by LIBS
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     Chapter 124 Enhancing Quantification of Inclusions in PoDFA Micrographs Through Integration of Deterministic and Deep Learning Image Analysis Algorithms
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     Chapter 125 Formation Kinetics of TiB $$_2$$ 2 in Aluminum Melt Studied Using Laser-Induced Breakdown Spectroscopy
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     Chapter 126 On the Importance of Measurement and Process Uncertainty in Certifying the Quality of Aluminium-Based Products
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     Chapter 127 Characterization of Aluminum Dross Compositions Using Rietveld XRD Technique, Standardless XRF Method and Carbon Analyzer
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     Chapter 128 Thermomechanical Modeling on AirSlip ® Billet DC Casting of High-Strength Crack-Prone Aluminum Alloys
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     Chapter 129 A Passive Approach to Butt Swell Management
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     Chapter 130 Characterization of Cr-Bearing Intermetallics Causing Pinhole Formation in Twin Roll Cast 8079 Aluminum Alloy Thin Foils
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     Chapter 131 Corrosion of EN-AW 3105 Aluminum Strip Produced via Twin-Roll Casting with a Steel/Copper Roll Pair
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     Chapter 132 In Situ Experimental Study of the Nucleation and Growth of Fe-Al Based Intermetallics: An Insight for Designing Next-Generation Recycling Friendly Aluminium Alloys
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     Chapter 133 Measurement of the Heat Transfer in the Primary Cooling Area of a Laboratory Direct Chill Casting Plant for Alloy Design
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     Chapter 134 Influence of Chemistry and Direct Chill (DC) Casting Parameters on the Formation of Altenpohl Zone in 5xxx Alloys
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     Chapter 135 Mechanisms of Twin-Roll Caster Tips Degradation
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     Chapter 136 Revolutionizing Slab Casting: Unveiling the Power of AI and Computer Vision
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     Chapter 137 Study of Vertical Fold Formation on Al–Mg Alloys During Direct Chill Casting
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     Chapter 138 Liquid Alloy Atomistic Modelling Perspective to Al Alloy Design
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     Chapter 139 The Role of New Aluminium-Scandium Alloys for Emission Reduction in Various Sectors
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     Chapter 140 Sc-Containing Al–Si–Mg (6xxx) Alloys for Automotive Extrusions
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     Chapter 141 Investigation of the Mechanical Properties of Flat Rolled Products of Aluminium Alloy Al-Mg-Sc Under Various Deformation Processing Modes
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     Chapter 142 Effect of Sc and Zr Microalloying on Grain Structure After Hot Deformation and Brazing in Al–Mn 3xxx Alloys
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     Chapter 143 Hot Deformation Behavior and Post-brazing Grain Structure of Dilute Al–(Sc–Zr) Alloys for Brazed Heat Exchangers
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     Chapter 144 Investigating the Influence of Iron Content on the Microstructure and Mechanical Properties of a High Strength Al-Alloy for Additive Manufacturing
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     Chapter 145 How Can Europe Reduce Offshore Dependence of Its Supply Chain for Critical Metals like Scandium, Niobium, Strontium, Magnesium, and Titanium?
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     Chapter 146 Behavior of Yttrium and Other Impurities in the Production of Scandium Oxide from Bauxite Residue